e-Manufaturing Services

Will Sparrow has the Ability to handle all types of complexity in handling and assembling the PCBs and is considered a Pioneer

What is E-Manufacturing?

E-Manufacturing (Electronic Manufacturing) encompasses our comprehensive suite of electronic design, prototyping, assembly, and production services. From initial concept to final product delivery, we provide end-to-end solutions for your electronic manufacturing needs.

Design Phase: PCB layout, component selection, DFM analysis
Production Phase: SMT assembly, through-hole, testing, inspection
Integration Phase: Box build, system integration, final testing

Pioneering the Future of e-Manufacturing

Will Sparrow Technologies

Our E-Manufacturing Process

1

Quote & Design Review

24-48 hour quote turnaround

2

Prototyping

Rapid prototype in 24-48 hours

3

Production

Scalable from 1 to 10,000+ units

4

Quality & Delivery

Full testing & worldwide shipping

Advanced Precision Engineering

Ultra-precise machining capabilities with tolerances down to ±0.0001 inches for aerospace and medical industries.

Smart Electronics Manufacturing

State-of-the-art SMT lines and automated testing for high-reliability electronic assemblies.

Robotic Automation Systems

Custom robotics and automation solutions increasing efficiency by up to 300% in production lines.

Quality Assurance Excellence

ISO 9001:2015 certified processes with advanced CMM and vision inspection systems.

Advanced Manufacturing Facility
Industry 4.0 Ready

Pricing & Timeline Information

Quote Process

  • • Free quote within 24-48 hours
  • • Send files to: quotes@willsparrow.com
  • • Include quantity & timeline requirements
  • • DFM feedback included

Minimum Orders

  • • Prototypes: 1 piece minimum
  • • Small batch: 5-100 pieces
  • • Production: 100+ pieces
  • • Volume discounts available

Lead Times

  • • Rush prototypes: 24-48 hours
  • • Standard prototypes: 3-5 days
  • • Small batch: 1-2 weeks
  • • Production runs: 2-4 weeks

File Requirements & Specifications

Accepted File Formats

  • • Gerber files (RS-274X)
  • • Excellon drill files
  • • Pick & place files (CSV/TXT)
  • • Bill of Materials (BOM)
  • • Assembly drawings (PDF)
  • • 3D files (STEP, IGES)

Technical Specifications

  • • Board size: 0.75" x 0.75" to 14.5" x 19.5"
  • • Layers: 1-32 layers
  • • Component size: 01005 to large BGAs
  • • Pitch capability: Down to 0.2mm
  • • Lead-free & RoHS compliant

Our e-Manufacturing Services

Comprehensive solutions for all your Manufacturing needs

Service Categories Overview

📱 Electronics Assembly

PCB assembly, SMT, through-hole, BGA rework, testing

🔧 Mechanical Integration

Box build, enclosures, cable assembly, final integration

🏭 Manufacturing Support

Design for manufacturing, procurement, logistics, RMA

🧪 Quality & Testing

X-ray inspection, functional testing, compliance verification

🚀 Rapid Prototyping

Fast-turn prototypes, design validation, quick iterations

🔄 Product Lifecycle

From prototype to end-of-life support and maintenance

PCB Assembly

High-quality PCB assembly solutions tailored to your needs. From prototypes to full-scale production, we ensure precision, reliability, and rapid delivery to support your projects at every stage.

EMS Solutions

Comprehensive EMS services, including SMT and through-hole assembly, with rigorous quality control through automated optical and X-ray inspections.

Box Build & Integration

Comprehensive box build solutions including enclosure assembly, wiring, and final product integration for end-to-end manufacturing support.

RMA Support & Logistics

Streamlined RMA processes and logistics support to manage returns, repairs, and replacements efficiently and reliably.

Testing and Quality Assurance

Advanced testing and QA procedures to ensure every product meets rigorous industry standards for performance and reliability.

Prototype Fabrication

Fast and precise prototype fabrication to help validate designs and accelerate your product development timeline.

BGA Rework

Specialized BGA rework services using advanced reflow and reballing techniques to ensure precise and reliable repairs.

PCB Layout

Expert PCB layout services to optimize performance, ensure manufacturability, and meet specific project requirements.

Mechanical & Plastics Support

Comprehensive support for mechanical and plastics design and production, ensuring durability and aesthetic excellence.

Defect Detection

Advanced defect detection systems using automated inspection technologies to ensure flawless production quality.

Customer Support & Communication

📞 Contact Information

  • • Sales: sales@willsparrow.com
  • • Technical: engineering@willsparrow.com
  • • Quotes: quotes@willsparrow.com
  • • Support: support@willsparrow.com

🌍 Global Services

  • • Worldwide shipping available
  • • US, Europe, Asia partnerships
  • • Local support representatives
  • • Multi-language technical support

📊 Project Tracking

  • • Online portal access
  • • Real-time status updates
  • • Photo documentation
  • • Shipment tracking integration

Manufacturing Capabilities

Transforming Precision Engineering into Technological Marvels

Manufacturing Capabilities
Manufacturing Capabilities

Fine Pitch Assembly

Expert precision in assembling 01005/0201 components with unrivaled accuracy.

High Accuracy Placement

Ultra-precise device integration with placement accuracy down to 0.2mm pitch.

Flex Circuit Assembly

Expert handling of flexible circuit boards with advanced manufacturing techniques.

Sequential Assembly

Systematic board bring-up process ensuring consistent quality and reliability.

BGA & uBGA Services

Advanced Ball Grid Array placement, re-balling, and precise rework capabilities.

X-Ray Inspection

High-intensity X-Ray inspection ensuring complete component integrity and quality.

IPC-A-610 Certified Engineers

Our Advanced Facilities

Cutting-edge technology and precision engineering for exceptional electronic manufacturing

Packaging Capabilities

Advanced handling of 0201 to IC, QFP, QFN, BGA, CSP's with precision (Up to 0.2mm pitch)

  • Precision Packaging
  • Ultra-Fine Pitch Handling

Rework Stations

State-of-the-art rework stations for precise electronic component modifications

  • Precision Modifications
  • Advanced Equipment

Thermal Management

Advanced baking oven and thermal chamber for optimal component processing

  • Precise Temperature Control
  • Comprehensive Thermal Testing

Our System Assembly Capabilities

System Assembly
Prototype Builds
Pre-production Builds
Build To Order (BTO)
Configure To Order (CTO)
Build to Standard Configurations
High Complexity System Design Integration

Our PCB Assembly Capabilities

  • Rapid Turnaround: As short as 24 hours, ensuring quick project delivery
  • Advanced Technology: 32 layers, impedance controlled, micro via capabilities

Wills Sparrow's roots lie in the assembly and testing of printed circuit boards. Today we support high-low mix with low-medium-high volume solutions to a customer base of more than 250 customers.

Our production lines are compatible with all currently available component technologies and are ideal for assembly of both large and small series. Our manufacturing facility accommodates both automated and manual assembly of PCBs and online testing. Our surface mounting PCB assembly lines are best suited for component technologies like 01005, QFP, QFN, BGA, micro-BGA, etc. With continuous improvisation, and the flexible nature of our manual assembly lines, we ensure that our customers' changing needs are satisfied.

With our proven experience with advanced lead-free manufacturing processes, we are able to cater to various high-skilled rework matters which pertain to verticals such as defense, aerospace, telecommunications, and so on.

Wills Sparrow is a full-service PCB assembly company that specializes in PCB assembly. We offer top-of-the-line printed circuit board assembly using SMT surface mount assembly, through-hole assembly, and more. We even offer professional box build assembly services.

PCB Assembly Facility

Precision PCB Manufacturing

Comprehensive Service Offerings

Complete PCB Assembly

End-to-end PCB assembly solutions from prototype to production.

Flexi, Flexi-Rigid PCBs

Advanced flexible and rigid-flex circuit board manufacturing.

BGA Mounting & Rework

Specialized expertise in BGA mounting and complex assemblies.

Prototype Assembly

Quick turnaround for prototype assembly services.

Aqueous PCB Cleaning

Effective cleaning solutions for PCBs using aqueous methods.

2.5D X-ray Inspection

Advanced inspection techniques for quality assurance.

Surface Mount Assembly

High-precision surface mount technology assembly.

Through-Hole Assembly

Reliable through-hole assembly for robust connections.

Fine Pitch Components

Expert handling of fine pitch components for precision assembly.

Box Build Testing

Comprehensive testing services for box builds.

Turnkey Solutions

Complete turnkey solutions for your PCB needs.

Lead-Free Assembly

Environmentally friendly lead-free assembly options.

Press Fit Assembly

Reliable press fit assembly for secure connections.

Automated Spray Conformal Coating

Protective coating services for enhanced durability.

Automated Potting

Sealing and protection through automated potting solutions.

Through-Hole Selective Solder

Precision soldering for through-hole components.

PCB Assembly Test Analysis

Thorough testing and analysis for quality assurance.

Cable Assembly

Custom cable assembly solutions tailored to your needs.